The Ultimate Barbell Clip

Key Objectives

• 1. Create a barbell clip that takes the forces from the plates trying to push on the clip and divert them to making the clip stay on the bar better
• 2. Use arm-like stabilizers to distribute the forces put on the clip by the plates
• 3. When the force is put on the clip use it to hold onto the bar tighter

Design Highlights

• 1. Arms were used to distribute force loads
• 2. All arms were made to be replaceable without having to replace the whole clip
• 3. There was no need for any additional components then screws for installation

Challenges

• 1. The clip's arms caused it to move away from the bar, worsening performance due to increased leverage from the plates.
• 2. Maintaining a secure grip on the barbell under varying loads
• 3. Balancing durability with ease of use and quick installation

Solutions Implemented

• 1. Replaced arm design with a clasp and wedge mechanism
• 2. Utilized the plate's hole to create a wedging effect
• 3. Ensured that plate movement increases the clip's grip on the barbell

Results Achieved

• 1. Achieved a secure grip on the barbell under all conditions
• 2. Eliminated horizontal slippage during high load drops
• 3. Enhanced overall safety and performance for athletes

Challenges

• 1. Ensuring the clasp and wedge mechanism could withstand repeated high-impact drops without failure.
• 2. Balancing the need for a secure grip with ease of use and quick release functionality.
• 3. Maintaining durability and performance across a wide range of barbell and plate types.

Key Objectives

• 1. Enhanced grip with high-friction rubber material
• 2. Ergonomically optimized clasp and clip design
• 3. Streamlined assembly process for quicker setup

Design Highlights

• Utilized high-friction baseball tape to ensure no slippage
• Integrated clasp into the body of the clip for seamless functionality
• Incorporated a high-strength wedge design for enhanced stability